Air springs Manufacturers online

Air springs are suspension elements that work with compressed air instead of steel springs and thus enable elastic mounting or damping.

They are used in various areas, including vehicle construction, industrial applications and medical technology.

Below you will find how air springs work, their areas of application and their advantages:

How air springs work:

1. Air springs essentially consist of an airtight container (usually a flexible rubber bellows) filled with a gaseous medium - usually air.
2. This container is mounted between two end plates, which are attached to the components to be sprung (e.g. vehicle axles or machine parts).
3. The mode of operation is based on compressed air, which serves as an elastic medium.
4. When a force (e.g. weight or impact) acts on the air spring, the air inside is compressed, which dampens the movement.
5. At the same time, the compression of the air causes the air spring to resist the force and expand again as soon as the force is released.

Areas of application for air springs:

1. Vehicle construction:
Air springs are particularly common in the automotive sector as they offer improved suspension performance and comfort. They often replace traditional coil or leaf springs.
Commercial vehicles: Trucks, buses and trailers use air springs to distribute loads evenly and ensure better road holding. Air suspensions also improve ride comfort for loaded and unloaded vehicles.
Passenger cars: High-end cars, especially in the luxury class, use air suspension systems to provide adaptive suspension that adjusts according to road conditions and speed. This improves the driving experience for the occupants.
Motorcycles: Some motorcycles use air suspension systems to increase comfort on bumpy roads.

2. Industry and mechanical engineering:
Air springs are used in various industrial applications, especially when it comes to damping vibrations and protecting sensitive machinery.
Machine vibration isolation: Air springs are used to isolate machines from vibrations to ensure more precise manufacturing and longer machine life.
Presses and punching machines: In heavy industry, air springs are often used to cushion the recoil of machines such as presses or punching tools.
Conveyor technology: In conveyor technology, air springs enable smooth movement and prevent damage to the conveyed goods caused by hard impacts.

3. Railroad technology:
In trains, air springs ensure a more comfortable ride by damping the forces between the carriage body and chassis.
Passenger transportation: Air springs help to ensure that trains run smoothly and stably, even at high speeds or on uneven sections of track.
Freight transport: They help to protect goods from vibrations and ensure safe transportation.

4. Aerospace:
In airplanes and spacecraft, air suspension systems play an important role in damping vibrations and protecting sensitive equipment.
Aircraft seats: Modern passenger aircraft use air springs in their seats to increase passenger comfort and dampen in-flight vibrations.
Landing gear systems: Aircraft use air suspensions in their landing gear to absorb stress during landing and taxiing on the runway.

5. Medical technology:
In medical technology, air spring systems are used in beds and chairs to provide patient comfort and ergonomic support.
Hospital beds: Air spring mattresses or overlays are used to prevent decubitus ulcers (pressure sores) in long-term bedridden patients by providing even pressure distribution.
Wheelchairs: Some wheelchairs use air suspension to improve comfort for the user, especially on uneven surfaces.

6. Construction and agriculture:
Air springs are also used in construction and agricultural machinery to reduce stress on the driver and equipment.
Excavators, tractors and other heavy machinery: Air suspension systems reduce the vibrations and shocks to which drivers and machines are exposed in harsh environments.
Cab suspension: In vehicles such as tractors or excavators, air suspension systems are used for the cabs to ensure the driver's comfort during long work assignments.

7. Leisure and sports equipment:
Air suspensions are used in recreational vehicles such as motorhomes and bicycles to provide a smoother ride and a better driving experience.
Motorhomes: They are often equipped with air suspensions to provide a stable and comfortable ride, even when heavily loaded.
Mountain bikes: Air suspension forks or shocks on mountain bikes provide better shock absorption on rough terrain.

Advantages of air springs:

• Due to their adaptable damping, air suspension systems can significantly improve comfort.
• Air springs can be adjusted depending on the load or riding conditions, which makes them flexible to use.
• Compared to conventional suspension systems, air springs offer a lighter construction.
• Air springs are resistant to wear and tear and can usually be used for longer before maintenance is required.

In summary, air springs offer significant advantages in terms of comfort, safety and durability in numerous applications, which promotes their use in many industries and applications.

Here are the key aspects to look out for when buying air springs:

When buying air springs, there are several important factors that should be considered in order to make the right choice for the specific application. The requirements vary depending on the area of application, be it in vehicle construction, industry or other areas.

• The area of application and the load capacity determine the design and performance of the air spring:
• Vehicles: Is the air spring to be used in a vehicle (car, truck, bus or trailer)? Each vehicle has specific requirements in terms of load capacity, suspension travel and road conditions.
• Industrial applications: For industrial applications, it is crucial to know the specific function, such as vibration damping or machine protection. The load capacity and the area of application (e.g. heavy machinery, presses, conveyor systems) play a role here.
• Load capacity: Consider the maximum load the air spring must be able to bear. For vehicles, this can vary depending on the load and application. Industrial air springs often have to withstand particularly high loads.
• Bellows material: The quality of the rubber or plastic used for the bellows is decisive for the service life and durability of the air spring. Look for resistant and durable materials that are resistant to wear, UV radiation, heat and cold.
• End plates: The end plates of the air spring should be robust and made of high-quality materials such as aluminum or steel. Depending on the application, attention should be paid to corrosion resistance, especially in damp or harsh environments.
• Corrosion protection: If the air spring is used in an environment with high humidity or chemicals (e.g. in agricultural machinery), a corrosion-resistant design is required.
• For use in vehicles, the air spring must be precisely matched to the respective model. Make sure that it fits your vehicle type and model, especially when retrofitting or replacing. It is important to choose manufacturer-recommended or OE-compliant air springs.
• The dimensions of the air spring must match the intended installation location exactly. Check the diameter, height and connection options for air lines.
• Each air spring has a specific operating pressure range. It is important to ensure that the air spring can withstand the required air pressure. For vehicles, the pressure range is often between 3 to 8 bar, while industrial applications may require higher pressures.
• Make sure that the air spring can flexibly adjust the pressure to accommodate different loads or operating conditions.
• In vehicle applications, there are both manually adjustable and automatically controlled air spring systems. Automatic systems automatically adjust the air pressure to the load and road conditions, which increases ride comfort.
• Especially for commercial vehicles or heavy loads, the air suspension system should have a level control to ensure that the vehicle maintains the same height regardless of the load.
• Some air springs offer additional damping properties to better absorb vibrations or shocks. This option is particularly advantageous in vehicles or with sensitive machinery.
• In many air suspension systems, shock absorbers are integrated or can be combined to provide additional support for the spring effect. Pay attention to whether you need air springs with integrated dampers or as a separate system.
• The quality and durability of the air spring depends heavily on the materials used and the design. Check whether the manufacturer provides information on the service life of the air spring and whether there are any reports on reliability and maintenance.
• Air springs should be low-maintenance, but it is important to know how often seals or other parts need to be checked and replaced.
• Check the warranty conditions and how long the manufacturer is liable for defects or wear and tear. A longer warranty period often speaks for the quality of the product.
• The price can vary greatly depending on the quality, material and manufacturer. Air springs with higher quality and a longer service life are generally more expensive, but more economical in the long term.
• With an expensive air suspension system, it is important to check whether spare parts are readily available and whether maintenance work can be carried out cost-effectively.
• Modern air suspension systems, especially in vehicles, often offer electronic controls that automatically adjust the pressure and increase ride comfort. Such systems are often more expensive, but offer more flexibility and comfort.
• If you already have an existing system (e.g. compressors or control valves), make sure that the air spring is compatible with these components.
• Make sure that the air spring is suitable for the temperature range in which it will be used. Extreme temperatures (very hot or very cold) can impair the elasticity of the bellows and lead to premature wear.
• In environments with high exposure to dust, dirt or moisture, air springs should have appropriate protection or robust materials that can withstand these conditions.

When purchasing air springs, it is crucial to consider the specific requirements of your application, be it automotive, industrial or any other environment. Quality, load capacity, compatibility and the ability to adjust pressure are key criteria that determine the longevity and efficiency of the air spring. Choosing a reliable manufacturer and balancing cost against the features and benefits that the air spring offers are also important factors.

Air springs can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Air springs from all over the world can be found on Exportpages.