Whirling machines Manufacturers online

Whirling machines are highly specialized machine tools that are used for the precise machining of threads, profiles and rotationally symmetrical contours.

They work according to the principle of whirling, a process in which several cutting tools rotate around the workpiece at high speed, efficiently removing material. Due to their high precision, surface quality and productivity, whirling machines are particularly popular in industries that require complex, long or difficult-to-produce threads - e.g. medical technology, aviation, mechanical engineering or drive technology.

Below you will find the operating principle and types of whirling machines, their areas of application and their advantages:

How whirling machines work:

Whirling is a precise, highly dynamic cutting process in which the machine guides the tool in a rapid circular motion around the rotating or stationary workpiece.

Sequence of the whirling process:

1. A multi-cutter whirling head rotates around the workpiece at high speed.
2. The swivel angle of the tool head defines the shape, pitch and contour of the thread or profile.
3. The workpiece itself usually rotates slowly or is moved axially to create the desired profile.
4. The superimposition of the movements creates a continuous, uniform cutting action that produces a very smooth surface.

The process is suitable for both internal threads (less common) and external threads, even for long or thin-walled workpieces.

Key features of the mode of operation:

1. High removal rate due to multiple simultaneous cutting edges.
2. Low process forces, which means that even slim components can be machined precisely.
3. Possibility of producing complicated thread profiles such as special threads, aggressive pitches or micro threads.
4. Good heat dissipation: Chip removal is continuous and prevents heat islands.

Types of whirling machines:

There are various designs, depending on the degree of automation, precision requirements and workpiece size.

1. Conventional whirling machines:
   Mechanically driven, often with manual adjustment.
   They are suitable for standard production, repair work or more robust threads.
2. CNC whirling machines:
   High-precision machines with numerical control that can produce complex profiles programmably.
   They allow repeat accuracy, flexible production and the highest surface quality.
3. Single-spindle and multi-spindle machines:
   Single-spindle machines for individual parts or small batches.
   Multi-spindle variants for high quantities and parallel machining.
4. Machines for internal and external threads:
   External thread whirling machines are the most widely used.
   Internal thread whirling machines are used for high-quality applications, but are technically more demanding.
5. Specialized whirling heads and whirling units:
   In machine tools, whirling heads can be integrated into milling machines, CNC lathes or machining centers as stand-alone units.

Typical applications of whirling machines:

Whirling machines are used wherever precise threads, contour-accurate profiles or rotationally symmetrical special geometries are required.

1. Medical technology:
A particularly important field of application.
Examples:
Bone and implant screws
Orthopaedic spindles
Dental threads
Advantage: Minimal thermal stress on the material, precise geometries.

2. Mechanical and plant engineering:
Used in:
Drive and spindle technology
Hydraulics and pneumatics
Precision mechanical positioning spindles
Pitch accuracy and repeatability are crucial here.

3. Aerospace:
Components made of titanium or high-strength alloys are often whirled because the process is efficient and saves material.

4. Automotive engineering:
Production of steering spindles, special threads, fastening elements and actuators.

5. Energy technology and toolmaking:
Whirling enables precise threads for turbine components, actuators or special tools.

Advantages of whirling machines:

Whirling machines have established themselves in many industries thanks to striking technical and economic advantages:

• The continuous cut results in fine surfaces - often without reworking.
• Gentle machining even with delicate parts, thin walls or long threads.
• Several cutting edges work simultaneously, which significantly reduces machining times.
• Even the most difficult thread forms such as single or multi-start threads, high pitches, miniature threads or special profiles can be produced:
• Lower thermal stress on the workpiece results in less distortion, greater dimensional accuracy and longer tool life.
• Whirling machines can be used efficiently for both small batches and mass production.
• The process is suitable for machining steel, aluminum, stainless steel, titanium, high-strength alloys and materials used in medical implant technology.

Whirling machines are highly specialized machine tools for the production of precise threads and profiles. Their functional principle is based on a rotating multi-cutter tool that removes material efficiently and gently. Different machine types - from conventional to ultra-modern CNC whirling machines - allow the production of standard threads, complex profiles or high-precision implant screws. Typical areas of application range from medical technology to mechanical engineering and aviation. The advantages of whirling lie in high precision, excellent surface quality, process reliability, efficiency and flexibility.

Here are the most important aspects to look out for when buying whirling machines:

Whirling machines are highly specialized machine tools for producing precise threads, profiles and rotationally symmetrical contours. They are a key component in industries such as medical technology, mechanical engineering, aviation and the automotive industry, where maximum precision, repeat accuracy and reliable production processes are required. The challenge for professional purchasers is to select machines that are a perfect technical fit for the application, enable long-term stable processes and can be operated economically.

• The basis of every machine procurement is a detailed technical requirements analysis. The following points are particularly important for whirling machines:
• Purchasing must ensure that the machine can produce all required thread types:
• Standard threads.
• Multi-start threads.
• Special profiles.
• Micro or implant threads.
• High-pitch threads.
• The flexibility of the machine determines whether additional workpieces can be produced in the future without new investment.
• The workpiece dimensions determine the dimensions of the machine:
• Relevant criteria are:
• Maximum length and diameter.
• Clamping systems and fixture variants.
• Possible workpiece weight.
• Stability for long or thin-walled parts.
• The machine must fit geometrically to the typical part family.
• Buyers must decide which type of machine suits the application:
• CNC or conventional machines
• CNC whirling machines offer: Highest precision, programmable contours, quick changeover, reproducible quality.
• Conventional machines are suitable for simple threads or repair work.
• Single or multi-spindle machines:
• Single-spindle machines are ideal for small series and workshop production.
• Multi-spindle variants enable high quantities with consistent quality.
• Internal or external thread whirling machines:
• As internal thread whirling is technically more demanding, the supplier must provide proven expertise and suitable tools.
• A critical point in purchasing is the evaluation of machine precision. Relevant are:
• Concentricity and pitch precision.
• The machine must reproducibly achieve the desired thread quality.
• The whirling process produces very fine surfaces - crucial for medical implants or drive applications, for example.
• The machine design, spindle bearing and tool head have a significant influence on the vibration behavior - and therefore the dimensional accuracy of the thread.
• Consistent quality is essential, especially for series production or safety-relevant components.
• The whirling head and the inserts used are a key factor for quality and cost-effectiveness.
• Different heads offer different stability, number of cutting edges and heat dissipation. Purchasing must check:
• Tool change times.
• Compatibility with existing tools.
• Costs for wear parts.
• Adjustability of swivel angle and tool geometry.
• The choice of carbide, diamond-tipped or coated inserts influences:
• Tool life.
• Heat development.
• Chip removal.
• Surface quality.
• Professional purchasing takes into account tool system costs over the entire service life of the machine (total cost of ownership).
• High whirling head speeds enable better surfaces and short machining times.
• A heavy, rigid machine bed minimizes vibrations and increases precision and tool life.
• A whirling machine is often integrated into a production line. Purchasing should therefore be checked:
• Loading magazine or bar feeder.
• Robot handling
• Automatic measuring systems.
• Inline measuring systems or process monitoring increase safety and minimize rejects.
• Cooling and lubrication technology tailored to the process is crucial for production quality.
• Insufficient cooling can lead to dimensional errors and tool wear.
• A high-quality machine with poor service availability quickly becomes a risk.
• Spindles, electronic modules, whirling heads and cutting edges must be available in the long term.
• Access to service points, diagnostic functions, modular design and clearly structured maintenance plans are crucial.
• A comparison of the total cost of ownership is often more meaningful than the purchase price alone.
• Purchasing should only select manufacturers that:
• Offer stable production and certified quality assurance such as ISO 9001.
• Have experience in thread whirling technology.
• Provide references in their own industry.
• Offer training, commissioning and process optimization.
• Provide digital documentation and CAD data.
• A professional supplier evaluation reduces long-term risks.
• Additional qualifications or process validations may be required for safety-relevant industries such as aviation, medical technology or automotive.

The purchase of whirling machines requires a careful evaluation of technical requirements, precision and process capability, tool technology and the degree of automation. In addition to pure machine performance, service quality, long-term spare parts supply and total cost of ownership must be considered. A well-chosen whirling machine increases production quality, reduces tooling and process costs and ensures stable production processes. A structured procurement process protects against unsuitable investments and enables an economically and technically optimal production solution.

Whirling machines can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Whirling machines around the world on Exportpages.